{"id":8602,"date":"2025-06-13T08:41:50","date_gmt":"2025-06-13T08:41:50","guid":{"rendered":"https:\/\/mikrosam.com\/qarbonaerospace-tpc-development-with-toray\/"},"modified":"2025-06-13T08:43:22","modified_gmt":"2025-06-13T08:43:22","slug":"qarbonaerospace-tpc-development-with-toray","status":"publish","type":"post","link":"https:\/\/mikrosam.com\/ko\/qarbonaerospace-tpc-development-with-toray\/","title":{"rendered":"Mikrosam AFP work cell to enhance\u00a0Qarbon\u2019s\u00a0TPC part development with Toray"},"content":{"rendered":"\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\"><div class=\"wp-block-group__inner-container\">\n<p class=\"has-medium-font-size\">In a significant milestone for the aerospace industry, Mikrosam has successfully commissioned<strong> a Robotic Automated Fiber Placement (AFP) Work Cell at <a href=\"http:\/\/www.qarbonaerospace.com\/\">Qarbon Aerospace, Inc. (Qarbon)<\/a>. <\/strong>This innovative system is specifically designed to elevate Qarbon Aerospace&#8217;s R&amp;T capabilities, enabling the production of high-performance thermoplastic composite parts with exceptional precision and efficiency. This technological advancement is poised to meet the evolving demands of the aircraft industry for a faster rate of manufacturing lightweight and strong parts.<\/p>\n\n\n\n<div style=\"height:81px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Key Features of the AFP Work Cell<\/strong><\/h3>\n\n\n\n<div style=\"height:53px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-media-text is-stacked-on-mobile is-image-fill\"><figure class=\"wp-block-media-text__media\" style=\"background-image:url(https:\/\/mikrosam.com\/wp-content\/uploads\/2025\/06\/Mikrosam-Automated-Fiber-Placement-Machine-1024x683.jpg);background-position:50% 50%\"><img decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/mikrosam.com\/wp-content\/uploads\/2025\/06\/Mikrosam-Automated-Fiber-Placement-Machine-1024x683.jpg\" alt=\"Mikrosam\u2019s Automated Fiber Placement Machine\" class=\"wp-image-8578 size-full\" srcset=\"https:\/\/mikrosam.com\/wp-content\/uploads\/2025\/06\/Mikrosam-Automated-Fiber-Placement-Machine-1024x683.jpg 1024w, https:\/\/mikrosam.com\/wp-content\/uploads\/2025\/06\/Mikrosam-Automated-Fiber-Placement-Machine-300x200.jpg 300w, https:\/\/mikrosam.com\/wp-content\/uploads\/2025\/06\/Mikrosam-Automated-Fiber-Placement-Machine-768x512.jpg 768w, https:\/\/mikrosam.com\/wp-content\/uploads\/2025\/06\/Mikrosam-Automated-Fiber-Placement-Machine-1536x1024.jpg 1536w, https:\/\/mikrosam.com\/wp-content\/uploads\/2025\/06\/Mikrosam-Automated-Fiber-Placement-Machine.jpg 1920w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure><div class=\"wp-block-media-text__content\">\n<p style=\"font-size:18px\">The <a href=\"https:\/\/www.mikrosam.com\/product\/automated-fiber-and-tape-placement\/\">LIBRA-series AFP machine<\/a> offers a comprehensive solution for automated fiber placement, including:<\/p>\n\n\n\n<ul>\n<li style=\"font-size:18px\"><strong>Multi-Material AFP Head: <\/strong>Capable of processing thermoset, thermoplastic, and dry-fiber UD prepreg tapes, ensuring versatility and flexibility in production.<\/li>\n\n\n\n<li style=\"font-size:18px\"><strong>Advanced Heating Systems<\/strong>: Integrated laser heating with multiple pyrometers and fast thermal camera for thermoplastic, and IR heating for thermoset prepregs, ensuring optimal material consolidation and quality.<\/li>\n\n\n\n<li style=\"font-size:18px\"><strong><a href=\"https:\/\/www.mikrosam.com\/qcs\/\">Quality Control System (QCS):<\/a> <\/strong>Real-time monitoring and reporting of production parameters for traceability and quality assurance, aligning with the aerospace industry&#8217;s stringent standards.<\/li>\n\n\n\n<li style=\"font-size:18px\"><strong><a href=\"https:\/\/www.mikrosam.com\/mikroplace\/\">MikroPlace Software:<\/a> <\/strong>Offline programming and simulation tools for seamless part design and production planning, enhancing efficiency and reducing production time<strong>.<\/strong><\/li>\n<\/ul>\n<\/div><\/div>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<ul>\n<li style=\"font-size:18px\"><strong>Flexible Upgrades: <\/strong>Options for automated head exchange, tool rotation axis, and compatibility with wider tapes (\u00bd&#8221;) for future scalability, ensuring the system remains adaptable to evolving R&amp;D and manufacturing needs.<\/li>\n\n\n\n<li style=\"font-size:18px\"><strong>Automatic Head Exchange system \u2013 <\/strong>allowing Qarbon to upgrade the AFP work cell in the future with additional AFP heads or end-effectors.<\/li>\n<\/ul>\n\n\n\n<div style=\"height:46px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Meeting Qarbon Aerospace\u2019s High Standards<\/strong><\/h3>\n\n\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-media-text has-media-on-the-right is-stacked-on-mobile is-image-fill\"><div class=\"wp-block-media-text__content\">\n<p style=\"font-size:18px\">The AFP work cell was tailored to Qarbon Aerospace\u2019s specific requirements, combining Mikrosam\u2019s engineering expertise with industry-leading technology. Its scope of supply includes a multi-material AFP head, <strong>equipped with laser heating and compaction during the placement of the tows <\/strong>while maintaining constant tow tension to ensure precise material placement. The system\u2019s ability to handle complex geometries, coupled with <strong>its closed-loop thermal control<\/strong>, ensures consistent quality and reduces material waste, critical factors for aerospace applications.<\/p>\n\n\n\n<blockquote class=\"wp-block-quote\">\n<p style=\"font-size:18px\">&#8220;<em>We are thrilled to support Qarbon Aerospace with this advanced and versatile AFP solution to accommodate different manufacturing processes and materials,&#8221;<\/em> said Vele Samak, Vice President at Mikrosam.<em> &#8220;Combined with Qarbon\u2019s know-how in producing thermoplastic parts, and we believe this addition will speed up parts development and open new markets.&#8221;<\/em><\/p>\n<\/blockquote>\n<\/div><figure class=\"wp-block-media-text__media\" style=\"background-image:url(https:\/\/mikrosam.com\/wp-content\/uploads\/2025\/06\/Mikrosam-Qarbon-Aerospace-1024x632.jpg);background-position:50% 50%\"><img decoding=\"async\" width=\"1024\" height=\"632\" src=\"https:\/\/mikrosam.com\/wp-content\/uploads\/2025\/06\/Mikrosam-Qarbon-Aerospace-1024x632.jpg\" alt=\"\" class=\"wp-image-8582 size-full\" srcset=\"https:\/\/mikrosam.com\/wp-content\/uploads\/2025\/06\/Mikrosam-Qarbon-Aerospace-1024x632.jpg 1024w, https:\/\/mikrosam.com\/wp-content\/uploads\/2025\/06\/Mikrosam-Qarbon-Aerospace-300x185.jpg 300w, https:\/\/mikrosam.com\/wp-content\/uploads\/2025\/06\/Mikrosam-Qarbon-Aerospace-768x474.jpg 768w, https:\/\/mikrosam.com\/wp-content\/uploads\/2025\/06\/Mikrosam-Qarbon-Aerospace-1536x948.jpg 1536w, https:\/\/mikrosam.com\/wp-content\/uploads\/2025\/06\/Mikrosam-Qarbon-Aerospace.jpg 1920w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure><\/div>\n\n\n\n<div style=\"height:61px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p style=\"font-size:18px\">The installation of Mikrosam\u2019s AFP Work Cell at Qarbon Aerospace marks a major milestone in the company\u2019s effort to advance its composite manufacturing capabilities, particularly for thermoplastic technologies like induction welding and <strong><a href=\"https:\/\/www.compositesworld.com\/news\/dod-awards-37-to-qarbon-aerospace-to-enhance-thermoplastics-production\">HELIOS\u2122 ice protection.<\/a><\/strong><\/p>\n\n\n\n<p style=\"font-size:18px\">The new system supports active R&amp;T projects while positioning Qarbon to transition advanced thermoplastic processes into future production programs. It <strong>enables the fabrication of complex, high-performance composite structures and is a key part of Qarbon\u2019s strategy to support evolving needs across both commercial and Department of Defense applications.<\/strong><\/p>\n\n\n\n<p style=\"font-size:18px\">The AFP machine enhances precision and repeatability in thermoplastic processing, making it ideal for subcomponent fabrication and scaling new technologies. By pairing Mikrosam\u2019s automation capabilities with Toray\u2019s industry-leading thermoplastic materials, Qarbon is equipped to accelerate development timelines and reduce risk in future qualification efforts.<\/p>\n\n\n\n<blockquote class=\"wp-block-quote\">\n<p style=\"font-size:18px\"><em>\u201cThis system is a strategic investment in our future,\u201d<\/em> said John Hannappel, Research &amp; Technology Manager at Qarbon Aerospace. <em>\u201cIt not only advances our ability to develop and validate thermoplastic technologies, but also strengthens our position to support future defense and commercial programs with scalable, high-performance solutions.\u201d<\/em><\/p>\n<\/blockquote>\n\n\n\n<p style=\"font-size:18px\">Qarbon\u2019s expanded capability reflects its commitment to innovation and collaboration with strategic partners, opening the door for new program opportunities across the aerospace sector.<\/p>\n\n\n\n<div style=\"height:48px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Collaboration with Toray<\/strong><\/h3>\n\n\n\n<div style=\"height:49px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p style=\"font-size:18px\"><strong>Qarbon Aerospace has partnered with <a href=\"https:\/\/www.toray.com\/\">Toray<\/a><\/strong>, leveraging its high-quality composite materials to further enhance the performance and reliability of the aerospace components produced. This collaboration underscores the commitment to using the finest materials and advanced manufacturing technology to achieve superior mechanical properties and durability in thermoplastic aircraft parts.<\/p>\n\n\n\n<p style=\"font-size:18px\"><strong>Toray Cetex\u00ae thermoplastic prepregs and UD tapes feature unique resin distribution and highly consistent fiber alignment,<\/strong> making the material well-suited for large structural components while eliminating processing steps and minimizing overall costs. It is offered in a wide range of fiber-resin combinations and meets aerospace OEMs\u2019 strict specifications.<\/p>\n\n\n\n<blockquote class=\"wp-block-quote\">\n<p style=\"font-size:18px\"><em>&nbsp;\u201cWe\u2019re proud to continue supporting Qarbon Aerospace as their strategic material partner. The addition of the new AFP work cell marks an exciting step forward \u2013 enhancing Qarbon\u2019s capabilities and positioning them for significant growth in the market,\u201d <\/em>says Steve Mead, chief operating officer of Toray. <em>\u201cWe\u2019re honored that Toray\u2019s advanced materials will contribute to the success of this pivotal program.\u201d<\/em><\/p>\n<\/blockquote>\n\n\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Commitment to the Development of Innovative Thermoplastic Aircraft Parts<\/strong><\/h3>\n\n\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p style=\"font-size:18px\">The successful integration of Mikrosam&#8217;s AFP Work Cell at Qarbon Aerospace, combined with Toray&#8217;s advanced materials, represents a significant step forward in the development of innovative thermoplastic aircraft parts. By combining cutting-edge AFP technology with high-quality materials, these companies are poised to revolutionize the aerospace industry&#8217;s manufacturing processes, ensuring faster production times, reduced waste, and enhanced component performance.<\/p>\n\n\n\n<div style=\"height:64px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div><\/div>\n\n\n<div id=\"call-to-action-block_32a785170eefbae913281236e616cc65\" class=\"custom-call-to-action\">\n    <div class=\"call-to-action-box\">\n        <div class=\"call-to-action__inner d-flex align-items-center justify-content-around flex-column txt--center\">\n            <h4 class=\"mb--10\"><strong>Interested in learning more?<\/strong><\/h4>\n            <h6 class=\"mb--30\">Schedule a meeting with our team<\/h6>\n            <form action=\"https:\/\/mikrosam.com\/contact-us\/#contact-page\" method=\"POST\" class=\"call-to-action-form\">\n                <input type=\"hidden\" name=\"current_page\"  value=\"Mikrosam AFP work cell to enhance\u00a0Qarbon\u2019s\u00a0TPC part development with Toray\">\n                <button type=\"submit\" class=\"call-to-action__btn mb--0\">\n                    <span>Contact us<\/span>\n                    <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"27.01\" height=\"36.114\" viewBox=\"0 0 27.01 36.114\">\n                    <path fill=\"none\" stroke=\"rgb(247,148,29)\" stroke-linecap=\"butt\" stroke-linejoin=\"miter\" stroke-width=\"3\" d=\"M7.05695134 29.05695879l12.89655141-11.00001225L7.05693899 7.0569488\"><\/path>\n                    <\/svg>\n                <\/button>\n            <\/form>\n        <\/div>\n    <\/div>\n<\/div>\n\n\n<div style=\"height:86px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p class=\"has-text-align-center\" style=\"font-size:25px\"><strong>Mikrosam&#8217;s AFP Machine in Action<\/strong><\/p>\n\n\n\n<div style=\"height:49px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Mikrosam&#039;s AFP enhancing Qarbon Aerospace&#039;s TPC part development ????\" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/I5v7Tn6xuDo?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<div style=\"height:90px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n","protected":false},"excerpt":{"rendered":"<p>Commission of a Libra-series robotic AFP system, paired with Toray\u2019s Cetex thermoplastic composite materials, will accelerate Qarbon Aerospace\u2019s development timelines and reduce risk in future aerospace qualification efforts.<\/p>\n","protected":false},"author":4,"featured_media":8585,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[80],"tags":[320,97,109],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.3 - 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