ENG
Mikrosam has a history of delivering high-quality prepreg equipment for a range of application.
Each machine is designed specific to the customer requirements driven by the exact fiber-resin combination and required capacity.
Our latest offering is based on the increasing demand for using a towpreg for filament winding applications. Mikrosam’s proprietary Quality Control System included with every machine provides production data traceability and analysis of critical process parameters.
Key benefits of Mikrosam prepreg machines:
- Long history in delivery of various large-scale prepreg machines
- Hotmelt, solvent, thermoplastic and tow-preg production technology
- Proven capabilities in delivering high-quality prepreg machines
- On-demand production
- Long-term investment, short payback period
- Develop, define and apply your proprietary prepreg making/slitting technology
- R&D and industrial scale equipment
- In-house installed machine for demonstration and testing
Mikrosam Prepreg Equipment
- Towpreg Production
- Solvent thermoset Process
- Hot-melt Resin System
- Thermoplastic Prepreg Making
Towpreg Production
Many customers see value in acquiring in house production of towpreg which is used either for filament winding or automated towpreg placement processes. Mikrosam’s customized solution for towpreg production reduces the total cost of production and resolves many questions related to logistics and provides higher process and material quality control. It can be used with any fiber reinforcement and any commercially available or proprietary hot-melt resin systems.
Features
- Thermoset resin towpreg process for carbon fibers (12K, 24K)
- Thermoset resin towpreg process for glass fibers (1200, 2400tex)
- Various type of coating methods–resin type dependent
- Possibility to use wide range of resin systems
- Programable Spool rewinding patterns and towpreg spool sizes
- Number of towpreg spool positions: 4, 8, 16
- Process speed: up to 30 m/min–depending on the resin type
Key benefits of Mikrosam Tow-pregproduction machine
- Precise and controllable tow-preg resin content
- Significant cost savings compared to outsourcing tow-preg manufacturing
- Capability to manufacture tow-pregs with different widths
- State of the art technology and equipment performance
- Winding of various tow-preg spool packages and patterns
- R&D and industrial scale equipment
Solvent thermoset Process
- Type of reinforcement (fibers/cloth/paper):
- Carbon
- Glass
- Aramid
- Hybrid
- Type of resin:
- Thermoset
- Width: up to 2,000mm
- Weight: up to 1,000g/m2
- Infrared and convectional heating
- Advanced resin metering and automated mixing
- System for surface weight measurement of (non) impregnated materia
Hot-melt Resin System
- Type of reinforcement (fibers/cloth/paper):
- Carbon
- Glass
- Aramid
- Hybrid
- Type of resin:
- Hotmelt
- Prepreg width: up to 2,000mm
- Process speed: up to30m/min
- Coating: double–roller, slot-die, etc.
- Spreading: servo-controlled, bar-type
- Quality tracking: infra-red based, X-raybased
- Rewinding: tape, tow-preg, slit-tape with plastic film
- Process temperature: 40-250ºC
- Heating/Cooling method: customizable
Prepreg types: Towpreg, fabric prepreg, Unidirectional (UD) Prepreg
Thermoplastic Prepreg Making
- Automatic control over the process
- Advanced regulation of the temperature
- Precise powder scattering system
- Wide range of thermoplastic resins
- Type of reinforcement:
- Fabric (glass, carbon, aramid, natural fibers)
- Type of resins:
- PEEK, PPS, PES, PEKK, PSU, PA6, etc…
- Final prepreg areal weight: up to 800g/m2
- Calender rolls
- Prepreg width: up to 1,200mm
- Heating temperature: up to 400ºC
- Process speed:0-10m/min
Interested in learning more?
Have specific requirements in mind?
MikroPreg Software for Prepreg-making Equipment
- Software with integrated HMI interface
- Data back-up for prepreg tracing
- Quality control and SCADA PC Application
- QCS System included for customized reporting
- All parameters recorded in database
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