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July 10, 2021 by Admin

Mikrosam is one of the most innovative solution providers for filament winding machines.

Our customers span the globe in numerous industries.

We continually improve and innovate on our winding solutions while giving customers higher ROI on lower Total Cost of Ownership on Filament Winding equipment.

Choose Mikrosam and Enjoy World Class Performance on Filament Winding Operations

  • Key Benefits
  • Cell Configurations
  • Auxiliary Equipment

Key Benefits

Why our customers choose Mikrosam for Filament Winding

  • Innovative features, leading components, and robust design for long operation
  • Worldwide leader in automated lines for pressure vessels (LPG/CNG/CHG)
  • Proven automotive experience in serial production with Tier 1 clients
  • Full range of up to 6-axis machines
  • High-quality and low cycle-time towpreg winding
  • Software for non-axis symmetrical shape winding
  • Dual-drive carriage for precise control in Multi-Spindle configurations

Cell Configurations

  • Overhead Portal for Multi-spindle – standard filament winders with up to 6 axis, or multiple spindle configuration for fast, industry leading capabilities
  • Floor-bed and Movable Carriage – large mandrel, heavy duty applications, up to 6 axis
  • Robotic – for R&D and complex shape prototyping
  • Hybrid – FW and AFP Special solutions for space and R&D applications

Auxiliary Equipment

  • Fiber creels and tensioning systems
    • On pallets
    • Electronic
    • Mechanical
    • Bookshelf
  • Resin mixing and refilling systems
  • Impregnation baths
    • Roller impregnation
    • Deep impregnation
  • Curing ovens
  • Mandrels pre-heating oven
    • Continuous
    • Stationary
  • Mandrel extractors
  • Mandrels
    • Collapsible
    • Soild
  • Scrapper
  • Unit for prepreg/rubber and peel-ply winding
  • Pre-heating of the tape

Learn More

Multi-Spindle Units for High-Capacity Solutions

  • Key Features
  • Technical Characteristics

Key Features

  • Advanced solutions for LPG, CNG, hydrogen tanks and other composite pressure vessels
  • Large capacity production output
  • Simultaneously winding of up to 5 spindles
  • Tailor made configuration
  • Wet and Dry (towpreg) Winding
  • Stable and precise geometry

Technical Characteristics

  • Heavy duty design
  • Diameter range: 50mm up to 800mm
  • Length range: 600mm up to 3m
  • Max.mandrel weight: 500kg
  • Individual Fiber Tension Range: 5-80 N
  • 0-90º winding angle capability
  • 2 to 5 spindles configurations
  • Up to 5 axes of control
  • QCS-Quality Control System
  • Circumferential (hoop) and helical winding
  • Double carriage system for precise control of winding

Floor-bed and Heavy-duty units for Large Mandrels

  • Key Features
  • Technical Characteristics

Key Features

  • Robust steel construction
  • Carriage bed length according to customer’s requirements
  • Possibility for carriage mounted fiber creel
  • Single or dual-spindle configuration with large diameter capabilities
  • First automated single-cell with AFP and FW for large complex composite parts
  • Wet and Dry (towpreg) Winding
  • High performance for large composite parts

Technical Characteristics

  • Diameter range: 50mm up to 4m
  • Length range: 1m up to 30m
  • Max.mandrel weight: up to 80t
  • Tape tension range: 500-4,000N
  • 0º-90º winding angle capability
  • Up to 6 axis configuration
  • Individual fiber tension: 5-80N
  • Modern CNC system
  • Safety integration in all modes of operation
  • Additional functions: Prepreg or other tape winding

Small-scale and flexible R&D units

  • Key Benefits

Key Benefits

Tailored for R&D and small-scale production, Mikrosam’s advanced filament winding solutions deliver unmatched precision, flexibility, and control for composite manufacturing. Designed for precision and adaptability, these machines offer a cost-effective solution for testing, prototyping, and optimizing composite structures.

  • Versatile Capabilities
  • Compact Yet Powerful
  • Cost-Effective Solution
  • Scalability
  • Enhanced Control
  • User-Friendly Interface

       ➡ Learn more. 

Interested in learning more?

Have specific requirements and technical needs? Contact us to discuss how to Mikrosam can help you.

Our Software

Winding Expert

Software for Offline Analysis, Programming and Simulation for Filament Winding

  • Mandrel generation
  • Winding pattern development
  • Geodesic and non-geodesic winding path development
  • Winding pathand patternsimulation
  • Post-processing
  • Control data generation

MikroPlace

Modern NURBS platform for simulation and programing of AFP & ATL machines

  • CATIA Compatible
  • Import/Export to standard formats such as IGES, STEP, NASTRAN, SolidWorks,etc.
  • Generates layup on mandrel shapes
  • Sophisticated layup algorithms and attributes
  • Organization of plies and courses
  • Analysis of layup and many more feature

QCS – Quality Control System

Continuous improvement via data monitoring and traceability

  • Comprehensive and Custom Quality Control System for Online and Offline Tracking and Reporting of CompositeManufacturing
  • Data Acquisition and data management hardware & software
  • Product & Program data, Raw material consumption, Operation and process time
  • Process speed, temperature, Compaction pressure, Tension monitoring
  • History data for every manufactured part
  • Possibility to include additional data on customer request.

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Events
Mikrosam Honored with Prestigious “3rd November” Award for 2025

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Celebrating 16 Years of the Institute for Advanced Composites and Robotics and 35 Years of Mikrosam

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This Saturday, September 27, Prilep hosted a special celebration marking two major anniversaries – 16 years since the founding of the Institute for Advanced Composites…

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Composites in Manufacturing Magazine Feature: A question of scale

Composites in Manufacturing Magazine Feature: A question…

29.08.2025

Stefani Nedelkova Kuzmanoska - Marketing & PR Manager Vele Samak - Chief Revenue Officer In the fast-evolving world of composite manufacturing, automation is no longer…

News Blog

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