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Why Choose Mikrosam’s Flexible DBP Prepreg Line?
To meet the growing demand for lightweight composite materials in industries such as aerospace, automotive, oil & gas, and renewable energy, we have developed the Flexible Double-Belt Press Prepreg Line—a cutting-edge solution for high-performance prepreg production.
With decades of expertise in composite manufacturing, Mikrosam is your trusted partner for high-quality, customizable prepreg-making technology. Our advanced system offers unparalleled versatility, allowing precise control over process parameters and raw materials to create prepregs tailored to specific manufacturing processes and end-use applications.
Join industry leaders in composite innovation and experience the Mikrosam advantage.
Key Capabilities
Dual Resin Compatibility
Processes thermoset (e.g., epoxy, BMI) and high-performance thermoplastic resins (over 400°C, e.g., PEEK, PA, PEKK) with specially designed heated press rollers and advanced induction heating techniques providing flexibility to meet the material demands of diverse applications.
Custom Thermal Profiles
Precise impregnation via customizable heating and cooling of the resin, with isobaric and isochoric control, to obtain fiber-resin consistency longitudinally and across the width of the prepreg, resulting in a uniform product.
- Advanced Impregnation: supports multiple impregnation methods, ie, film and powder scattering, ensuring precise resin deposition to target specific properties of the final composites.
- Tailored Production: heated NIP rollers, which allow tight control over temperature, pressure, and tension during impregnation, and a combination of heating methods (IR, induction, liquid) and surfaces to deliver tailored impregnation.
- Innovative Web Handling System
The machine guarantees uniform fiber spreading and resin application with roll-to-roll web handling and precision tension control. It supports widths up to 350mm and accommodates a variety of fibers and fabric types, improving production flexibility.
Real-Time Quality Control
Monitoring and recording of critical process parameters in real time, providing immediate feedback and closed loop control, and ensuring consistent product quality in compliance with customer specifications.
Efficiency and Sustainability
Offering production speeds with precise control, minimizing waste and enhancing resource efficiency. Its advanced cooling and fume extraction systems contribute to a cleaner, more sustainable production process.
Key Features
✔ UD Fiber creel with Spreading Unit
✔ Fabric Unwinder
✔ Film-based and powder scattering resin application
✔ Double Steel Belt Press impregnation system
✔ Multiple individually controllable induction heating and cooling areas
✔ Heated and cooled NIP rollers with precise pressure control
✔ Trimming, laminating and prepreg rewinding unit
✔ Software for precise control with multiple sensors and measurement units
Join the ranks of industry leaders who trust Mikrosam for their automated needs.
Learn how our flexible prepreg lines can revolutionize your composite manufacturing process.
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